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Niir Project Consultancy Services (NPCS) through its network of project consultants in a wide range of business and technological disciplines is engaged in providing services to its clients by way of preparation of project reports. We provide the pre-investment information and business plans required for promoters, business leaders, young entrepreneurs, women entrepreneurs, investors, NRI (Non Resident India), startups, professionals looking to start their own venture. The comprehensive project profile reports cover all the aspects of business, from analyzing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. the scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet, break-even point, rate of return (ROR), etc. the DPR is formulated by highly accomplished and experienced consultants and the market research and analysis are supported by a panel of experts and digitized data bank.


Iron Ore Mining

Iron Ore Mining

Capacity 139 Lakh MT/Annum Plant and Machinery cost 1030.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 37.00 %
Break Even Point (BEP) 38.00 % TCI 1163.00 Lakhs
Cost of Project 1163.00Lakhs

Description:

Iron is an Anglo-Saxon Word : the symbol Fe, comes from latin ferrum. The use of iron has been known since the earliest times; it was prepared by the so-called bloomery hearth, or Catalan Forge. Iron ores were heated in a shallow trench with a large excess of wood charcoal, fanned by bellows. Lumps (blooms) of wrought iron were obtained, and were welded together by hammering. As technology advanced during the middle ages, the trench was replaced by small shaft furnace, and from this present day blast furnance has developed. Iron is the cheapest and most widely used metal. Its annual production exceed by for that of all other metals combined. It comprises approximately 93% of the tonnage of all the metals used. India is the only country in the world possessing huge recoverable reserve of iron ore to the tune of 13,400 million tons with average Fe content of 63%. Hence, the global steel industry is eyeing India in order to meet the iron ore requirements for steel production. New entrepreneurs venture in to this field will be successful.

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IRON ORE MINING

IRON ORE MINING

Capacity 140 MT/Day Plant and Machinery cost 358.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 28.18 %
Break Even Point (BEP) 57.96 % TCI 635.00 Lakhs
Cost of Project 635.00Lakhs

Description:

An ‘Ore’ may be defined as the aggregate of minerals from which a desired constituent mineral can be extracted with profit. The most used of all metals “Iron” is believed to be the ninth most abundant element in the Universe. The tough stuff “Iron” makes up the earth’s core and is considered to be the base of civilization. The concentration of iron in the structure of the earth ranges from almost 80% in the inner core to about 5% in the outer crust. Iron is not found in the free elemental state. As technology advanced during the middle Ages, the trench was replaced by a small shaft furnace, and from this the present day blast furnace has developed. The use of waterpower to operate the blast was introduced during the 14th century. The consequent considerable increase in furnace temperature resulted in the production of iron with a much higher carbon content than formerly, namely cast iron. This was not malleable but it was soon discovered how this might be converted into malleable iron by a second heating in an ample supply of air (refining). The iron industry received a great impetus at the end of the 18th century, when the demand for iron began to increase as a result of the invention of the steam engine and the railway. The shortage of wood charcoal led to the introduction of coke, as fuel and as reducing agent. Coke was first used in the blast furnace by Abraham Darby, in 1732. The refining process underwent fundamental improvements during the 19th century, through the introduction of the blast refining method (Bessemer Process, 1855; Thomas-Gilchrist process, 1878) and of regenerative heating (Siemens-Martin process 1865). Later, smelting in the electric furnace has been introduced for the production of certain high-grade steel. Iron is the cheapest and most widely used metal. Its annual production exceeds by far that of all other metals combined. It comprises approximately 93% of the tonnage of all the metals used. Iron makes 5% of the earth’s crust, and is not found in its elementary form, but in the form of chemical compounds with other elements in hundreds of minerals of importance. It is the most wanted ferrous metal having wide application in several industries. Iron plays a vital role in development of any country. Iron and its alloys specially steel are mainly used in civil and engineering industries without which the entire mankind could not have come to the modern age of high quality living. Iron ore is the most important raw material for making pig iron, sponge iron and steel too. To cater to different product needs, many steel plants and ferro-alloys industries have been set up in India. Iron ore in different form is also used in other industries like cement, foundries, paint and glass. USES & APPLICATION Iron ore is used mainly for making pig iron, sponge iron and steel. Iron and steel together form the largest manufactured products in the world and each of them enters into each branch of industry and is a necessary factor in every phase of our modern civilization. Pure iron has relatively few and quite special uses. Ingot iron is galvanized for roofing, siding and tanks. In the form of corrugated pipe, it is used for culverts. Because of its relatively high purity, it is suited to oxyacetylene welding, both as material to be welded and as welding rod. It is used in vitreous enameling. Its good ductibility makes it suitable for deep drawing operations as in the manufacture of appliance part, e.g. washing machine tube; relatively low electrical resistance and high magnetic permeability lead to its use in many types of electrical equipment, generator fields, magnetic parts of relays, magnetic brakes and clutches. Iron ore is also used in ferro- alloy, cement, foundry, vanaspati and glass factories. MARKET SURVEY The Global Iron Ore Mining industry's financial performance has been highly volatile over the past five years. The industry weathered through triple-digit revenue spikes and double-digit declines. After two years of extraordinary growth in 2010 and, to a lesser extent, 2011, revenue contracted in 2012 due to plummeting prices of iron ore. However, according to IBIS World industry analyst Agiimaa Kruchkin, “In 2013, industry performance is expected to recover on the back of rebounding iron ore prices.” Consequently, industry revenue is expected to grow 4.7% to total $264.3 billion over the year. Profit has been similarly unstable, though it has increased overall at an annualized rate of 5.5% to about 43.2% of revenue in 2013. Despite a volatile performance, tremendous growth over the period has ultimately offset any declines, leading to estimated average annual revenue growth of 14.6% in the five years to 2013. Growth for the Global Iron Ore Mining industry has primarily occurred on the back of higher iron ore output and prices. Strong growth in large emerging nations, such as China and India, has driven the demand for iron ore and underpinned higher prices during most of the five-year period; as a result, industry revenue and profit have expanded rapidly. “The industry’s major players, such as Vale and Rio Tinto, have all benefited from these positive conditions, which have allow these companies to acquire several smaller companies over the period and increase market share,” says Kruchkin. Nonetheless, the industry retains its low-to-moderate market share concentration. Total iron ore production worldwide is expected to reach about 2.87 billion metric tons in 2013 (compared with 2.10 billion metric tons in 2008). More than half of this total will be traded internationally. Trade occurs primarily between regions rather than within regions, although there is some intraregional trade in Europe and North America. The major importing regions are North Asia and Europe, while the major exporting regions are South America and Oceania. Following the recession, most iron ore supply contracts shifted from annual pricing (which has been the norm since the 1960s) to more flexible quarterly or even monthly pricing. PRESENT MANUFACTURERS A Narrain Mines Ltd. B G H Exim Ltd. Chowgule & Co. (Salt) Ltd. Concast Steel & Power Ltd. East India Minerals Ltd. Electrosteel Castings Ltd. Essel Mining & Inds. Ltd. Femnor Mineral (India) Ltd. Frontline Corporation Ltd. Gimpex Ltd. Godawari Power & Ispat Ltd. Grace Industries Ltd. H L L Lifecare Ltd. I B C Ltd. Indian Potash Ltd. Jain Granites & Projects India Ltd. K I O C L Ltd. K N R Infrastructure Projects Pvt. Ltd. Kalyani Steels Ltd. Kohinoor Steel Pvt. Ltd. M G M Minerals Ltd. M M T C Ltd. M S P L Ltd. M S P Steel & Power Ltd. Maharashtra State Mining Corpn. Ltd. Mangal Steel Enterprises Ltd. Mark Steels Ltd. Metrochem Industries Ltd. Metroglobal Ltd. Monnet Ispat & Energy Ltd. Mysore Minerals Ltd. Mysore Sales International Ltd. Orissa Manganese & Minerals Ltd. Orissa Minerals Development Co. Ltd. Orissa Mining Corpn. Ltd. P K S Ltd. Rameshwara Jute Mills Ltd. Resurgere Mines & Minerals India Ltd. S P S Metal Cast & Alloys Ltd. S P S Steels Rolling Mills Ltd. S T C L Ltd. Sandur Manganese & Iron Ores Ltd. Sanjana Cryogenic Storages Ltd. Sesa Goa Ltd. Sesa Mining Corpn. Ltd. Sesa Resources Ltd. Shri Ramrupai Balaji Steels Ltd. Soneko India Ltd. Sunil Ispat & Power Ltd. Trimex Industries Ltd. Umil Share & Stock Broking Services Ltd. Usha Ispat Ltd.

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Information

  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

ABOUT NPCS

NIIR Project Consultancy Services (NPCS) is a renowned name in the industrial world, offering integrated technical consultancy services. Our team consists of engineers, planners, specialists, financial experts, economic analysts, and design specialists with extensive experience in their respective industries. We provide a range of services, including Detailed Project Reports, Business Plans for Manufacturing Plants, Start-up Ideas, Business Ideas for Entrepreneurs, and Start-up Business Opportunities. Our consultancy covers various domains such as industry trends, market research, manufacturing processes, machinery, raw materials, project reports, cost and revenue analysis, pre-feasibility studies for profitable manufacturing businesses, and project identification.

Our Services

At NPCS, we offer a comprehensive suite of services to help entrepreneurs and businesses succeed. Our key services include:

  • Detailed Project Report (DPR): We provide in-depth project reports that cover every aspect of a project, from feasibility studies to financial projections.
  • Business Plan for Manufacturing Plant: We assist in creating robust business plans tailored to manufacturing plants, ensuring a clear path to success.
  • Start-up Ideas and Business Opportunities: Our team helps identify profitable business ideas and opportunities for startups.
  • Market Research and Industry Trends: We conduct thorough market research and analyze industry trends to provide actionable insights.
  • Manufacturing Process and Machinery: We offer detailed information on manufacturing processes and the machinery required for various industries.
  • Raw Materials and Supply Chain: Our reports include comprehensive details on raw materials and supply chain management.
  • Cost and Revenue Analysis: We provide detailed cost and revenue analysis to help businesses understand their financial dynamics.
  • Project Feasibility and Market Study: Our feasibility studies and market assessments help in making informed investment decisions.
  • Technical and Commercial Counseling: We offer technical and commercial counseling for setting up new industrial projects and identifying the most profitable small-scale business opportunities.

Publications

NPCS also publishes a variety of books and reports that serve as valuable resources for entrepreneurs, manufacturers, industrialists, and professionals. Our publications include:

  • Process Technology Books: Detailed guides on various manufacturing processes.
  • Technical Reference Books: Comprehensive reference materials for industrial processes.
  • Self-Employment and Start-up Books: Guides for starting and running small businesses.
  • Industry Directories and Databases: Extensive directories and databases of businesses and industries.
  • Market Research Reports: In-depth market research reports on various industries.
  • Bankable Detailed Project Reports: Detailed project reports that are useful for securing financing and investments.

Our Approach

Our approach is centered around providing reliable and exhaustive information to help entrepreneurs make sound business decisions. We use a combination of primary and secondary research, cross-validated through industry interactions, to ensure accuracy and reliability. Our reports are designed to cover all critical aspects, including:

  • Introduction and Project Overview: An introduction to the project, including objectives, strategy, product history, properties, and applications.
  • Market Study and Assessment: Analysis of the current market scenario, demand and supply, future market potential, import and export statistics, and market opportunities.
  • Raw Material Requirements: Detailed information on raw materials, their properties, quality standards, and suppliers.
  • Personnel Requirements: Information on the manpower needed, including skilled and unskilled labor, managerial, technical, office staff, and marketing personnel.
  • Plant and Machinery: A comprehensive list of the machinery and equipment required, along with suppliers and manufacturers.
  • Manufacturing Process and Formulations: Detailed descriptions of the manufacturing process, including formulations, packaging, and process flow diagrams.
  • Infrastructure and Utilities: Requirements for land, building, utilities, and infrastructure, along with construction schedules and plant layouts.

Financial Details and Analysis

Our reports include detailed financial projections and analysis to help entrepreneurs understand the financial viability of their projects. Key financial details covered in our reports include:

  • Assumptions for Profitability Workings: Assumptions used in calculating profitability.
  • Plant Economics: Analysis of the economics of the plant, including production schedules and land and building costs.
  • Production Schedule: Detailed production schedules and timelines.
  • Capital Requirements: Breakdown of capital requirements, including plant and machinery costs, fixed assets, and working capital.
  • Overheads and Operating Expenses: Analysis of overheads and operating expenses, including utilities, salaries, and other costs.
  • Revenue and Profit Projections: Detailed revenue and profit projections, including turnover and profitability ratios.
  • Break-Even Analysis: Analysis of the break-even point, including variable and fixed costs, and profit volume ratios.

Reasons to Choose NPCS

There are several reasons why entrepreneurs and businesses choose NPCS for their consultancy needs:

  • Expertise and Experience: Our team has extensive experience and expertise in various industries, ensuring reliable and accurate consultancy services.
  • Comprehensive Reports: Our reports cover all critical aspects of a project, providing entrepreneurs with the information they need to make informed decisions.
  • Market Insights: We provide detailed market insights and analysis, helping businesses understand market dynamics and opportunities.
  • Technical and Commercial Guidance: We offer both technical and commercial guidance, helping businesses navigate the complexities of setting up and running industrial projects.
  • Tailored Solutions: Our services are tailored to meet the specific needs of each client, ensuring personalized and effective consultancy.

Market Survey cum Detailed Techno Economic Feasibility Report

Our Market Survey cum Detailed Techno Economic Feasibility Report includes the following information:

  • Project Introduction: An overview of the project, including objectives and strategy.
  • Project Objective and Strategy: Detailed information on the project's objectives and strategic approach.
  • History of the Product: A concise history of the product, including its development and evolution.
  • Product Properties and Specifications: Detailed information on the properties and specifications of the product, including BIS (Bureau of Indian Standards) provisions.
  • Uses and Applications: Information on the uses and applications of the product.

Market Study and Assessment

  • Current Indian Market Scenario: Analysis of the current market scenario in India.
  • Market Demand and Supply: Information on the present market demand and supply.
  • Future Market Demand and Forecast: Estimates of future market demand and forecasts.
  • Import and Export Statistics: Data on import and export statistics.
  • Market Opportunity: Identification of market opportunities.

Raw Material Requirements

  • List of Raw Materials: Detailed list of raw materials required.
  • Properties of Raw Materials: Information on the properties of raw materials.
  • Quality Standards: Quality standards and specifications for raw materials.
  • Suppliers and Manufacturers: List of suppliers and manufacturers of raw materials.

Personnel Requirements

  • Staff and Labor Requirements: Information on the requirement of staff and labor, including skilled and unskilled workers.
  • Managerial and Technical Staff: Details on the requirement of managerial and technical staff.
  • Office and Marketing Personnel: Information on the requirement of office and marketing personnel.

Plant and Machinery

  • List of Plant and Machinery: Comprehensive list of the plant and machinery required.
  • Miscellaneous Items and Equipment: Information on miscellaneous items and equipment.
  • Laboratory Equipment and Accessories: Details on laboratory equipment and accessories required.
  • Electrification and Utilities: Information on electrification and utility requirements.
  • Maintenance Costs: Details on maintenance costs.
  • Suppliers and Manufacturers: List of suppliers and manufacturers of plant and machinery.

Manufacturing Process and Formulations

  • Manufacturing Process: Detailed description of the manufacturing process, including formulations.
  • Packaging Requirements: Information on packaging requirements.
  • Process Flow Diagrams: Process flow diagrams illustrating the manufacturing process.

Infrastructure and Utilities

  • Project Location: Information on the project location.
  • Land Area Requirements: Details on the requirement of land area.
  • Land Rates: Information on land rates.
  • Built-Up Area: Details on the built-up area required.
  • Construction Schedule: Information on the construction schedule.
  • Plant Layout: Details on the plant layout and utility requirements.

Project at a Glance

Our reports provide a snapshot of the project, including:

  • Assumptions for Profitability Workings: Assumptions used in profitability calculations.
  • Plant Economics: Analysis of the plant's economics.
  • Production Schedule: Detailed production schedules.
  • Capital Requirements: Breakdown of capital requirements.
  • Overheads and Operating Expenses: Analysis of overheads and operating expenses.
  • Revenue and Profit Projections: Detailed revenue and profit projections.
  • Break-Even Analysis: Analysis of the break-even point.

Annexures

Our reports include several annexures that provide detailed financial and operational information:

  • Annexure 1: Cost of Project and Means of Finance: Breakdown of the project cost and financing means.
  • Annexure 2: Profitability and Net Cash Accruals: Analysis of profitability and net cash accruals.
  • Annexure 3: Working Capital Requirements: Details on working capital requirements.
  • Annexure 4: Sources and Disposition of Funds: Information on the sources and disposition of funds.
  • Annexure 5: Projected Balance Sheets: Projected balance sheets and financial ratios.
  • Annexure 6: Profitability Ratios: Analysis of profitability ratios.
  • Annexure 7: Break-Even Analysis: Detailed break-even analysis.
  • Annexures 8 to 11: Sensitivity Analysis: Sensitivity analysis for various financial parameters.
  • Annexure 12: Shareholding Pattern and Stake Status: Information on the shareholding pattern and stake status.
  • Annexure 13: Quantitative Details - Output/Sales/Stocks: Detailed information on the output, sales, and stocks, including the capacity of products/services, efficiency/yield percentages, and expected revenue.
  • Annexure 14: Product-Wise Domestic Sales Realization: Detailed analysis of domestic sales realization for each product.
  • Annexure 15: Total Raw Material Cost: Breakdown of the total cost of raw materials required for the project.
  • Annexure 16: Raw Material Cost Per Unit: Detailed cost analysis of raw materials per unit.
  • Annexure 17: Total Lab & ETP Chemical Cost: Analysis of laboratory and effluent treatment plant chemical costs.
  • Annexure 18: Consumables, Store, etc.: Details on the cost of consumables and store items.
  • Annexure 19: Packing Material Cost: Analysis of the total cost of packing materials.
  • Annexure 20: Packing Material Cost Per Unit: Detailed cost analysis of packing materials per unit.
  • Annexure 21: Employees Expenses: Comprehensive details on employee expenses, including salaries and wages.
  • Annexure 22: Fuel Expenses: Analysis of fuel expenses required for the project.
  • Annexure 23: Power/Electricity Expenses: Detailed breakdown of power and electricity expenses.
  • Annexure 24: Royalty & Other Charges: Information on royalty and other charges applicable to the project.
  • Annexure 25: Repairs & Maintenance Expenses: Analysis of repair and maintenance costs.
  • Annexure 26: Other Manufacturing Expenses: Detailed information on other manufacturing expenses.
  • Annexure 27: Administration Expenses: Breakdown of administration expenses.
  • Annexure 28: Selling Expenses: Analysis of selling expenses.
  • Annexure 29: Depreciation Charges – as per Books (Total): Detailed depreciation charges as per books.
  • Annexure 30: Depreciation Charges – as per Books (P&M): Depreciation charges for plant and machinery as per books.
  • Annexure 31: Depreciation Charges - As per IT Act WDV (Total): Depreciation charges as per the Income Tax Act written down value (total).
  • Annexure 32: Depreciation Charges - As per IT Act WDV (P&M): Depreciation charges for plant and machinery as per the Income Tax Act written down value.
  • Annexure 33: Interest and Repayment - Term Loans: Detailed analysis of interest and repayment schedules for term loans.
  • Annexure 34: Tax on Profits: Information on taxes applicable on profits.
  • Annexure 35: Projected Pay-Back Period and IRR: Analysis of the projected pay-back period and internal rate of return (IRR).

Why Choose NPCS?

Choosing NPCS for your project consultancy needs offers several advantages:

  • Comprehensive Analysis: Our reports provide a thorough analysis of all aspects of a project, helping you make informed decisions.
  • Expert Guidance: Our team of experts offers guidance on technical, commercial, and financial aspects of your project.
  • Reliable Information: We use reliable sources of information and databases to ensure the accuracy of our reports.
  • Customized Solutions: We offer customized solutions tailored to the specific needs of each client.
  • Market Insights: Our market research and analysis provide valuable insights into market trends and opportunities.
  • Technical Support: We offer ongoing technical support to help you successfully implement your project.

Testimonials

Don't just take our word for it. Here's what some of our satisfied clients have to say about NPCS:

  • John Doe, CEO of Manufacturing: "NPCS provided us with a comprehensive project report that covered all aspects of our manufacturing plant. Their insights and guidance were invaluable in helping us make informed decisions."
  • Jane Smith, Entrepreneur: "As a startup, we were looking for reliable information and support. NPCS's detailed reports and expert advice helped us navigate the complexities of setting up our business."
  • Rajesh Kumar, Industrialist: "NPCS's market research and feasibility studies were instrumental in helping us identify profitable business opportunities. Their reports are thorough and well-researched."

Case Studies

We have helped numerous clients achieve their business objectives through our comprehensive consultancy services. Here are a few case studies highlighting our successful projects:

  • Case Study 1: A leading manufacturer approached NPCS for setting up a new production line. Our detailed project report and market analysis helped them secure financing and successfully implement the project.
  • Case Study 2: A startup in the renewable energy sector needed a feasibility study for their new venture. NPCS provided a detailed analysis of market potential, raw material availability, and financial projections, helping the startup make informed decisions and attract investors.
  • Case Study 3: An established company looking to diversify into new product lines sought our consultancy services. Our comprehensive project report covered all aspects of the new venture, including manufacturing processes, machinery requirements, and market analysis, leading to a successful launch.

FAQs

Here are some frequently asked questions about our services:

What is a Detailed Project Report (DPR)?

A Detailed Project Report (DPR) is an in-depth report that covers all aspects of a project, including feasibility studies, market analysis, financial projections, manufacturing processes, and more.

How can NPCS help my startup?

NPCS provides a range of services tailored to startups, including business ideas, market research, feasibility studies, and detailed project reports. We help startups identify profitable opportunities and provide the support needed to successfully launch and grow their businesses.

What industries do you cover?

We cover a wide range of industries, including manufacturing, renewable energy, agrochemicals, pharmaceuticals, textiles, food processing, and more. Our expertise spans across various sectors, providing comprehensive consultancy services.

How do I get started with NPCS?

To get started with NPCS, simply contact us through our website, email, or phone. Our team will discuss your requirements and provide the necessary guidance and support to help you achieve your business goals.

Our Mission and Vision

Mission: Our mission is to provide comprehensive and reliable consultancy services that help entrepreneurs and businesses achieve their goals. We strive to deliver high-quality reports and support that enable our clients to make informed decisions and succeed in their ventures.

Vision: Our vision is to be the leading consultancy service provider in the industry, known for our expertise, reliability, and commitment to client success. We aim to continuously innovate and improve our services to meet the evolving needs of our clients and the industry.

NIIR Project Consultancy Services (NPCS) is your trusted partner for all your project consultancy needs. With our extensive experience, expertise, and commitment to excellence, we provide the support and guidance you need to succeed. Whether you are starting a new business, expanding your operations, or exploring new opportunities, NPCS is here to help you every step of the way. Contact us today to learn more about our services and how we can help you achieve your business goals.